Printable Welder Performance Qualification Record Form Open Your Form

Printable Welder Performance Qualification Record Form

The Welder Performance Qualification Record form is a crucial document that certifies a welder's skills and qualifications in various welding processes. This record not only tracks the welder's identity and test details but also outlines the specific parameters and results of their performance. Understanding how to accurately fill out this form is essential for ensuring compliance and maintaining quality standards in welding practices.

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Key takeaways

Filling out and utilizing the Welder Performance Qualification Record form is essential for documenting a welder's qualifications. Here are key takeaways to consider:

  • Accurate Information: Ensure all personal details, such as the welder’s name and identification numbers, are filled out correctly to avoid any discrepancies.
  • Test Details: Document the test number and reference WPS (Welding Procedure Specification) number clearly, as these are critical for traceability.
  • Qualification Range: Specify the code or specification used for the qualification test. This information is vital for compliance and future reference.
  • Welding Process: Clearly indicate the welding process and type, whether manual, semiautomatic, mechanized, or automatic, as this impacts the qualification scope.
  • Base Metal Specifications: Include details about the base metal, including its specification number, thickness, and diameter, which are crucial for understanding the weld's context.
  • Filler Metal Information: Record the filler metal specification and classification numbers, as these details influence the weld's properties.
  • Testing Procedures: Ensure that the mechanical and non-destructive examination results are documented accurately, including who conducted the tests.
  • Visual Inspection Results: Clearly state the results of the visual inspection, noting any reasons for failure if applicable, to maintain transparency.
  • Certification: The record must be certified by a qualified individual, typically a Certified Welding Inspector (CWI), to validate the qualifications.
  • Compliance with Standards: Verify that the test welds were prepared and tested according to the specified standards, such as AWS D1.1, to ensure industry compliance.

These takeaways serve as a guide to effectively complete and utilize the Welder Performance Qualification Record form, ensuring both compliance and clarity in the qualification process.

What to Know About Welder Performance Qualification Record

What is the Welder Performance Qualification Record form?

The Welder Performance Qualification Record (WPQR) form is a crucial document that certifies a welder's ability to perform specific welding tasks. It records essential details about the welder, the welding process used, and the tests conducted to ensure that the welder meets industry standards.

Why is the WPQR important?

The WPQR is important because it serves as proof of a welder's skills and qualifications. Employers often require this documentation to ensure that welders can produce high-quality welds that meet safety and performance standards. It helps maintain consistency and reliability in welding practices across various projects.

What information is included in the WPQR?

The WPQR includes several key pieces of information, such as the welder's name, identification numbers, the date of the test, the welding processes used, and the specifications followed. It also details the mechanical test results, non-destructive examination results, and the positions in which the welder is qualified to work.

How is the WPQR filled out?

The WPQR should be filled out by a certified welding inspector or a qualified individual who witnesses the welding tests. Each section must be completed accurately, including the welder's details, the type of welding performed, and the test results. It’s essential to ensure that all information is correct to maintain the document's validity.

What types of welding processes are covered by the WPQR?

The WPQR covers various welding processes, including manual, semiautomatic, mechanized, and automatic welding. Each of these processes has specific requirements and qualifications that the welder must meet, which are documented in the WPQR.

What are the mechanical test results in the WPQR?

Mechanical test results in the WPQR provide information about the strength and integrity of the welds produced by the welder. These results are obtained from tests such as tensile, bend, and impact tests. They help verify that the welds can withstand the intended service conditions.

What is the significance of non-destructive examination results?

Non-destructive examination results are significant because they assess the quality of the welds without damaging them. Methods like radiographic testing and visual inspection are used to identify any defects or inconsistencies. A passing result indicates that the welds meet the required standards.

Who can sign the WPQR?

The WPQR must be signed by a certified welding inspector (CWI) or an authorized representative from the testing organization. Their signature verifies that the information in the WPQR is accurate and that the tests were conducted according to industry standards.

How long is the WPQR valid?

The validity of the WPQR can vary depending on the employer's policies and the specific codes or standards being followed. Generally, the qualifications remain valid as long as the welder continues to practice their skills and has not been inactive for an extended period. Regular requalification may be required to ensure ongoing competency.

Where can I find a WPQR form?

You can find WPQR forms through various sources, including welding certification organizations, industry associations, and online resources. It's important to use the correct and most current version of the form to ensure compliance with the latest standards and regulations.

Welder Performance Qualification Record - Usage Instruction

Filling out the Welder Performance Qualification Record form is a straightforward process that requires accurate information about the welder and the welding procedures used. This form serves as a record of the welder's qualifications and is essential for compliance with industry standards. Follow these steps to complete the form correctly.

  1. Begin by entering the Welder’s Name at the top of the form.
  2. Fill in the ATF No and Test No in the designated fields.
  3. Provide the Welder’s SS No (Social Security Number) in the appropriate section.
  4. Insert the Date on which the qualification test was conducted.
  5. Write the Reference WPS No (Welding Procedure Specification Number) in the specified area.
  6. Indicate the Code or Specification Used for the qualification test.
  7. Choose the Welding Process and Type from the options provided (Manual, Semiautomatic, Mechanized, Automatic).
  8. Specify whether Backing was used or not.
  9. Fill in the Base Metal Spec/P or M-Number.
  10. Record the Plate/Pipe Thickness for both Groove and Fillet welds.
  11. Provide the Pipe/Tubular Outside Diameter for both Groove and Fillet welds.
  12. Enter the Filler Metal Specification No and Classification No.
  13. Indicate the F No (Filler Metal Number) and Diameter.
  14. Specify if a Consumable Insert was used.
  15. State whether PENETRATION ENHANCING FLUX was used.
  16. Fill in the Deposited Weld Metal Thickness.
  17. Indicate the Current/Polarity & Current Range used during the welding process.
  18. Specify the Metal Transfer Mode (GMAW or FCAW).
  19. Detail the Torch Shielding Gas Type and its Flow.
  20. If applicable, provide the Root Shielding Gas Type and its Flow.
  21. List the Test Position(s) (e.g., 1G, 2G, etc.) and the Qualified Position(s) (F, H, V, O, or All).
  22. Indicate the Vertical Progression (Uphill or Downhill).
  23. Complete the MECHANICAL TEST RESULTS section with the type and results of testing.
  24. Record the name of the Guided Mechanical Testing Conducted By and the Date.
  25. Fill out the NONDESTRUCTIVE EXAMINATION RESULTS section, including Radiographic Results and report number.
  26. Indicate who conducted the Radiographic Testing and who witnessed the welding.
  27. Complete the Visual Inspection section, noting if it passed or failed and the reason for failure if applicable.
  28. Sign and date the form to certify that all information is correct.

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